3 PLY COMBINED AUTOMATIC PAPER CORRUGATOR BOARD MAKING PLANT

Brief Introduction of Automatic Plant

This In-Line Combined Automatic Paper Corrugator Board Making Plant. It Mainly Includes :

  • Mill Roll Stand
  • Single Facer
  • Take-up unit
  • Over -Head  bridge 
  • Glue Unit
  • Double facer 
  • Slitter Scorer 
  • Cut- Off 

PRODUCTS DETAILS

It has Auxiliary Equipment Which Includes a Steam ( or Oil) Heating System, Glue Preparing and Supplying System, Rails and Carriages, Main Drive, Preconditioned, Multi -pre – heater, Electrical Control Provided. To meet Different Requirements we Have Production line at the Speed of 50 Meters, 60 meters & 100 Meters Per minute.

 Single-wall Corrugator 

 

Mill Roll Stand (Twin Shaft Hydraullic)

This machine is used to supply paper to the manufacturing process.

The control panel’s push buttons are used to operate the system.

2 tonne maximum load

350- 1500mm (14″- 60′′0) roll diameter

Hydraulic Arms that move quickly.

Lifting apparatus with hydraulic arms.

Idler roll on the central support.

Pneumatic brakes are a type of brake that uses compressed air.

THIS HIGH SPEED SINGLE FACER

Our High Speed Heavy Duty Single Face Paper Corrugated Board Making Machines (SFO 100) are intended for the production of single-facer corrugated paper.

The pastel glue on the top of the flutes adheres to the liner, resulting in single facer corrugated paper.

Furthermore, the SFO 100 single facers have the most recent designs, which are a radical departure from the traditional single facer.

Specifications: The SFO 100 modular approach is the most significant departure from traditional single facer design.

Among the numerous innovations on the SFO 100 are single facer rolls mounted on roller bearings for high-speed production and a lubrication system based on high-temperature fluorinated grease, which solves a long-standing industry problem with recalculating oil lubrication systems.

The elimination of the lubricating oil system prevents oil waste and leakage on the floor.

High-speed production and the production of quality board in a wide range of paper grades are required.

Accurate temperature and humidity regulation SFO 100 includes incorporated segments for thermic fluid or steam heating systems.

The top and lower corrugated rollers are composed of alloy steel on a fingerless blower type single facer.

There is a plc auto control with a touch screen panel.

Controlling glue quantity with PLC auto controls in response to speed changes.

Maximum design speed: 110 mt/min The maximum working speed is 100 metres per minute.

Take up

The Take Up Units hoist the two-ply corrugated sheet from the single facer to the overhead bridge.

These are created with the least amount of pressure on the sheet in mind.

The liners are not harmed because these systems are completely automated.

These are to move the sheet with the infinite Belts.

Furthermore, the belts can be tightened as needed.

Electrical Control Panels

Overhead Bridges are a type of conveyor bridge used to transport single-face corrugated paper from the top of the single facer to the triplex pre-heater. Our bridges have a heavy steel channel structure and use two conveyor belts from a five-layer line to transport single-face corrugated. The automatic adjustment strategic alignment in accurately positioning corrugated paper equipment, double tension, and suction on the bridge. Furthermore, the overhead footbridge has a safety guard and stairwells for access.

GLUE UNIT ( DUPLEX VERSION)

We provide Glue units, which are a system for applying glue to a single facer sheet. The added benefit of these systems is that each side of the machine can have its own load setting. These units are specifically designed to meet the demands of modern starches and the growing market importance of high-quality micro flutes. We have simplex, duplex, and triplex glue machines that are suitable for single, double, and triple wall corrugated board production lines.

The unit is equipped with a high precision applicator roll, which ensures uniform glue application and lower glue consumption. The presence of two guide rolls prior to the loading system ensures better and smoother guidance of the single facer board. Furthermore, the rolls are hard chrome plated, ensuring a long service life.

DOUBLE FACER ( BAKER UNIT ) WITH SPECAIL HOT PLATES & PNEUMATIC SHOE SYSTEM

Our double facers are used to create perfectly bonded board. Because of the pre-conditioner, the liners are heated and transported stress-free to the double facer. In all operating conditions, the hot plates remain completely flat for consistent heat transfer across the entire working width without edge crush. Depending on our clients’ needs, we can configure the heating section with a different number of hot plates. Furthermore, the cooling section’s pressure rolls ensure perfect forming quality. The specially designed feed geometry helps to eliminate bubbles and ripples in the liner and conditions it before bonding. These facers are highly corrosion resistant and have been designed to have low friction properties.

 

We manufacture Slitter Scorers, which are units that are placed between double facers and cut off. These Slitter Scorers aid in the finishing of sheet sides by cutting damaged edges. Furthermore, our machines can perform one-sided creasing in addition to cutting. The creasing and cutting dies can be adjusted to meet the needs of the clients. Our scorers are available in a variety of profiles and board sizes. These scorers include four sets of creasing dies and four sets of slittering dies.

N.C. CUT OFF( HELICAL) INDIA'S FIRST HELCAL CUT OFF WITH MAX. MACHINICAL SPEED 150 MTR/MIN

We produce high-quality Cut Off machines that are praised for their application-specific design, sharpness, sturdiness, and durability. Even with its short length, our Cut Off machine, automatic cut off machine, mechanical cut off machine, and board cut off machine, has a high production speed. Furthermore, these are well-known for their sturdy construction, low cutting force, and low noise. We provide these in standard and customised options based on our clients’ needs.

PROJECT MISSION

HIC Machinery Co. wants To see ‘ Make in India‘ Become an Internationally Respected label.

Our Machine Are Dedicated To our Commitment to make this Happen.